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PXE30-24WS12

PXE30-24WS12

  • 厂商:

    TDK(东电化)

  • 封装:

    DIP6 模块

  • 描述:

    隔离模块 直流转换器 1 输出 12V 2.5A 10V - 40V 输入

  • 数据手册
  • 价格&库存
PXE30-24WS12 数据手册
PXE30-xxWSxx Single Output DC/DC Converters 10 to 40 Vdc or 18 to 75 Vdc input, 1.5 to 15 Vdc Single Output, 30W Features  30 WATTS MAXIMUM OUTPUT POWER  OUTPUT CURRENT UP TO 8A  STANDARD 2” X 1.6” X 0.4” PACKAGE  HIGH EFFICIENCY UP TO 88%  4:1 WIDE INPUT VOLTAGE RANGE  SIX-SIDED CONTINUOUS SHIELD  FIXED SWITCHING FREQUENCY  CE MARK MEETS 2006/95/EC, 93/68/EEC AND 2004/108/EC  UL60950-1, EN60950-1 AND IEC60950-1 LICENSED  ISO9001 CERTIFIED MANUFACTURING FACILITIES  COMPLIANT TO RoHS EU DIRECTIVE 2002/95/EC Options  Negative logic Remote On/Off APPLICATIONS Wireless Network Telecom/Datacom Industry Control System Measurement Semiconductor Equipment General Description The PXE30-xxWSxx series offers 30 watts of output power from a 2 x 1.6 x 0.4 inch package .It has a 4:1 wide input voltage of 10-40VDC or 18-75VDC and features 1600VDC of isolation, short-circuit and over-voltage protection. Table of Contents Absolute Maximum Rating Output Specification Input Specification General Specification Characteristic Curves Test Configurations EMC Considerations Input Source Impedance Output Over Current Protection Output Over Voltage Protection Short Circuit Protection Thermal Consideration P2 P2 P3 P4 P5 P33 P34 P36 P36 P37 P37 P37 Heat Sink Consideration Remote ON/OFF Control Mechanical Data Recommended Pad Layout Output Voltage Adjustment Soldering and Reflow Consideration Packaging Information Part Number Structure Safety and Installation Instruction MTBF and Reliability P38 P39 P40 P41 P42 P44 P44 P45 P46 P46 DataSheet 30W, Single Output Absolute Maximum Rating Parameter Model Input Voltage Continuous Transient (100ms) Input Voltage Variation (complies with EST300 132 part 4.4) Operating Ambient Temperature (with derating) Operating Case Temperature Storage Temperature Min Max Unit 24WSxx 48WSxx 40 75 24WSxx 48WSxx 50 100 All 5 V/ms 85 100 105 °C °C °C All All All -40 -55 Vdc Output Specification Parameter Output Voltage (Vin = Vin(nom) ; Full Load ; TA=25°C) Voltage Adjustability Min Typ Max xxWS1P5 Model 1.485 1.5 1.515 xxWS1P8 1.782 1.8 1.818 xxWS2P5 2.475 2.5 2.525 xxWS3P3 3.267 3.3 3.333 xxWS05 4.95 5 5.05 xxWS12 11.88 12 12.12 xxWS15 14.85 15 15.15 Unit Vdc All -10 +10 % All -0.5 +0.5 % Output Regulation Line (Vin(min) to Vin(max) at Full Load) Load (Min. to 100% of Full Load) Output Ripple & Noise -0.5 +0.5 xxWS1P5 60 Peak-to-Peak (20MHz bandwidth) xxWS1P8 60 (Measured with a 0.1μF/50V MLCC) xxWS2P5 60 xxWS3P3 60 xxWS05 75 xxWS12 100 xxWS15 Temperature Coefficient Output Voltage Overshoot (Vin(min) to Vin(max) ; Full Load ; TA=25°C) All mVp-p 100 -0.02 +0.02 %/°C 5 % Vo All 0 All 250 mV All 250 μS Dynamic Load Response (Vin = Vin(nom) ; TA=25°C) Load step change from 75% to 100% or 100 to 75% of Full Load Peak Deviation Setting Time (VOUT-10% peak deviation) Output Current xxWS1P5 0 8000 xxWS1P8 0 8000 xxWS2P5 0 8000 xxWS3P3 0 6000 xxWS05 0 6000 xxWS12 0 2500 xxWS15 0 2000 mA VER:00 Page 2 of 46 Issued Date:2009/03/02 DataSheet 30W, Single Output Output Specification(Continued) Parameter Model Output Over Voltage Protection (Zener diode clamp) Min Typ xxWS1P5 3.9 xxWS1P8 3.9 xxWS2P5 3.9 xxWS3P3 3.9 xxWS05 6.2 xxWS12 15 xxWS15 18 Output Over Current Protection All Output Short Circuit Protection All Max Unit Vdc 150 % FL. Hiccup, automatics recovery Input Specification Parameter Operating Input Voltage Input Current (Maximum value at Vin = Vin(nom); Full Load) Min Typ Max 24WSxx Model 10 24 40 48WSxx 18 48 75 24WS1P5 (Typical value at Vin = Vin(nom); No Load) Under Voltage Lockout Turn-on Threshold Vdc 658 24WS1P8 759 24WS2P5 1029 24WS3P3 994 24WS05 1506 24WS12 1506 24WS15 1488 48WS1P5 329 48WS1P8 380 48WS2P5 508 48WS3P3 497 48WS05 744 48WS12 753 48WS15 Input Standby Current Unit mA 744 24WS1P5 35 24WS1P8 35 24WS2P5 40 24WS3P3 50 24WS05 65 24WS12 65 24WS15 70 48WS1P5 20 48WS1P8 20 48WS2P5 25 48SW3P3 30 48WS05 30 48WS12 35 48WS15 45 mA 24WSxx 10 48WSxx 18 Vdc VER:00 Page 3 of 46 Issued Date:2009/03/02 DataSheet 30W, Single Output Input Specification(Continued) Parameter Model Under Voltage Lockout Turn-off Threshold Input Reflected Ripple Current (5 to 20MHz, 12μH Source Impedance) Min Typ 24WSxx 8 48WSxx 16 All 20 All 10 Max Unit Vdc mAp-p Start Up Time (Vin = Vin(nom) and Constant Resistive Load) Power Up Remote ON/OFF mS 10 Remote ON/OFF Control (The ON/OFF pin voltage is referenced to -VIN) Positive Logic DC-DC ON(Open) DC-DC OFF(Short) All Negative Logic DC-DC ON(Short) DC-DC OFF(Open) Remote Off Input Current All Input Current of Remote Control Pin All 3 12 0 1.2 0 1.2 3 12 3 -0.5 Vdc mA 0.5 mA Max Unit General Specification Parameter Efficiency (Vin = Vin(nom) ; Full Load ; TA=25°C) Model Min Typ 24WS1P5 80 24WS1P8 83 24WS2P5 85 24WS3P3 87 24WS05 87 24WS12 87 24WS15 88 48WS1P5 80 48WS1P8 83 48WS2P5 86 48WS3P3 87 48WS05 88 48WS12 87 48WS15 88 % Isolation Voltage Input to Output All Input to Case, Output to Case 1600 Vdc 1600 Isolation Resistance All Isolation Capacitance All 1 GΩ Switching Frequency All 300 KHz Weight All 48 g All 1.315×106 3.456×105 hours All 115 °C 1000 pF MTBF Bellcore TR-NWT-000332, TC=40°C MIL-HDBK-217F Over Temperature Protection VER:00 Page 4 of 46 Issued Date:2009/03/02 DataSheet 30W, Single Output Characteristic Curves All test conditions are at 25°C.The figures are for PXE30-24WS1P5 Efficiency Versus Output Current Efficiency Versus Input Voltage. Full Load Power Dissipation Versus Output Current Derating OutputCurrentVersusAmbientTemperature and Airflow Vin=Vin(nom) Derating OutputCurrent VersusAmbientTemperature with Heat-Sink andAirflow, Vin = Vin(nom) VER:00 Page 5 of 46 Issued Date:2009/03/02 DataSheet 30W, Single Output Characteristic Curves (Continued) All test conditions are at 25°C.The figures are for PXE30-24WS1P5 Typical Output Ripple and Noise. Transient Response to Dynamic Load Change from Vin=Vin(nom), Full Load 100% to 75% to 100% of Full Load ; Vin=Vin(nom) Typical Input Start-Up and Output Rise Characteristic Using ON/OFF Voltage Start-Up and Vo Rise Characteristic Vin=Vin(nom), Full Load Vin=Vin(nom), Full Load Conduction Emission of EN55022 Class A Conduction Emission of EN55022 Class B Vin=Vin(nom), Full Load Vin=Vin(nom), Full Load VER:00 Page 6 of 46 Issued Date:2009/03/02 DataSheet 30W, Single Output Characteristic Curves (Continued) All test conditions are at 25°C.The figures are for PXE30-24WS1P8 Efficiency Versus Output Current Efficiency Versus Input Voltage. Full Load Power Dissipation Versus Output Current Derating OutputCurrentVersusAmbientTemperature and Airflow Vin=Vin(nom) Derating OutputCurrentVersusAmbientTemperature with Heat-Sink andAirflow, Vin = Vin(nom) VER:00 Page 7 of 46 Issued Date:2009/03/02 DataSheet 30W, Single Output Characteristic Curves (Continued) All test conditions are at 25°C.The figures are for PXE30-24WS1P8 Typical Output Ripple and Noise. Transient Response to Dynamic Load Change from Vin=Vin(nom), Full Load 100% to 75% to 100% of Full Load ; Vin=Vin(nom) Typical Input Start-Up and Output Rise Characteristic Using ON/OFF Voltage Start-Up and Vo Rise Characteristic Vin=Vin(nom), Full Load Vin=Vin(nom), Full Load Conduction Emission of EN55022 Class A Conduction Emission of EN55022 Class B Vin=Vin(nom), Full Load Vin=Vin(nom), Full Load VER:00 Page 8 of 46 Issued Date:2009/03/02 DataSheet 30W, Single Output Characteristic Curves (Continued) All test conditions are at 25°C.The figures are for PXE30-24WS2P5 Efficiency Versus Output Current Efficiency Versus Input Voltage. Full Load Power Dissipation Versus Output Current Derating OutputCurrentVersusAmbientTemperature and Airflow Vin=Vin(nom) Derating OutputCurrentVersusAmbientTemperature with Heat-Sink andAirflow,Vin = Vin(nom) VER:00 Page 9 of 46 Issued Date:2009/03/02 DataSheet 30W, Single Output Characteristic Curves (Continued) All test conditions are at 25°C.The figures are for PXE30-24WS2P5 Typical Output Ripple and Noise. Transient Response to Dynamic Load Change from Vin=Vin(nom), Full Load 100% to 75% to 100% of Full Load ; Vin=Vin(nom) Typical Input Start-Up and Output Rise Characteristic Using ON/OFF Voltage Start-Up and Vo Rise Characteristic Vin=Vin(nom), Full Load Vin=Vin(nom), Full Load Conduction Emission of EN55022 Class A Conduction Emission of EN55022 Class B Vin=Vin(nom), Full Load Vin=Vin(nom), Full Load VER:00 Page 10 of 46 Issued Date:2009/03/02 DataSheet 30W, Single Output Characteristic Curves (Continued) All test conditions are at 25°C.The figures are identical for PXE30-24WS3P3 Efficiency Versus Output Current Efficiency Versus Input Voltage. Full Load Power Dissipation Versus Output Current Derating OutputCurrentVersusAmbientTemperature and Airflow Vin=Vin(nom) Derating OutputCurrentVersusAmbientTemperature with Heat-Sink andAirflow,Vin = Vin(nom) VER:00 Page 11 of 46 Issued Date:2009/03/02 DataSheet 30W, Single Output Characteristic Curves (Continued) All test conditions are at 25°C.The figures are for PXE30-24WS3P3 Typical Output Ripple and Noise. Transient Response to Dynamic Load Change from Vin=Vin(nom), Full Load 100% to 75% to 100% of Full Load ; Vin=Vin(nom) Typical Input Start-Up and Output Rise Characteristic Using ON/OFF Voltage Start-Up and Vo Rise Characteristic Vin=Vin(nom), Full Load Vin=Vin(nom), Full Load Conduction Emission of EN55022 Class A Conduction Emission of EN55022 Class B Vin=Vin(nom), Full Load Vin=Vin(nom), Full Load VER:00 Page 12 of 46 Issued Date:2009/03/02 DataSheet 30W, Single Output Characteristic Curves (Continued) All test conditions are at 25°C.The figures are for PXE30-24WS05 Efficiency Versus Output Current Efficiency Versus Input Voltage. Full Load Power Dissipation Versus Output Current Derating OutputCurrentVersusAmbientTemperature and Airflow Vin=Vin(nom) Derating OutputCurrentVersusAmbientTemperature with Heat-Sink andAirflow,Vin = Vin(nom) VER:00 Page 13 of 46 Issued Date:2009/03/02 DataSheet 30W, Single Output Characteristic Curves (Continued) All test conditions are at 25°C.The figures are for PXE30-24WS05 Typical Output Ripple and Noise. Transient Response to Dynamic Load Change from Vin=Vin(nom), Full Load 100% to 75% to 100% of Full Load ; Vin=Vin(nom) Typical Input Start-Up and Output Rise Characteristic Using ON/OFF Voltage Start-Up and Vo Rise Characteristic Vin=Vin(nom), Full Load Vin=Vin(nom), Full Load Conduction Emission of EN55022 Class A Conduction Emission of EN55022 Class B Vin=Vin(nom), Full Load Vin=Vin(nom), Full Load VER:00 Page 14 of 46 Issued Date:2009/03/02 DataSheet 30W, Single Output Characteristic Curves (Continued) All test conditions are at 25°C.The figures are for PXE30-24WS12 Efficiency Versus Output Current Efficiency Versus Input Voltage. Full Load Power Dissipation Versus Output Current Derating OutputCurrentVersusAmbientTemperature and Airflow Vin=Vin(nom) Derating OutputCurrentVersusAmbientTemperature with Heat-Sink andAirflow,Vin = Vin(nom) VER:00 Page 15 of 46 Issued Date:2009/03/02 DataSheet 30W, Single Output Characteristic Curves (Continued) All test conditions are at 25°C.The figures are for PXE30-24WS12 Typical Output Ripple and Noise. Transient Response to Dynamic Load Change from Vin=Vin(nom), Full Load 100% to 75% to 100% of Full Load ; Vin=Vin(nom) Typical Input Start-Up and Output Rise Characteristic Using ON/OFF Voltage Start-Up and Vo Rise Characteristic Vin=Vin(nom), Full Load Vin=Vin(nom), Full Load Conduction Emission of EN55022 Class A Conduction Emission of EN55022 Class B Vin=Vin(nom), Full Load Vin=Vin(nom), Full Load VER:00 Page 16 of 46 Issued Date:2009/03/02 DataSheet 30W, Single Output Characteristic Curves (Continued) All test conditions are at 25°C.The figures are for PXE30-24WS15 Efficiency Versus Output Current Efficiency Versus Input Voltage. Full Load Power Dissipation Versus Output Current Derating OutputCurrentVersusAmbientTemperature and Airflow Vin=Vin(nom) Derating OutputCurrentVersusAmbientTemperature with Heat-Sink andAirflow,Vin = Vin(nom) VER:00 Page 17 of 46 Issued Date:2009/03/02 DataSheet 30W, Single Output Characteristic Curves (Continued) All test conditions are at 25°C.The figures are identical for PXE30-24WS15 Typical Output Ripple and Noise. Transient Response to Dynamic Load Change from Vin=Vin(nom), Full Load 100% to 75% to 100% of Full Load ; Vin=Vin(nom) Typical Input Start-Up and Output Rise Characteristic Using ON/OFF Voltage Start-Up and Vo Rise Characteristic Vin=Vin(nom), Full Load Vin=Vin(nom), Full Load Conduction Emission of EN55022 Class A Conduction Emission of EN55022 Class B Vin=Vin(nom), Full Load Vin=Vin(nom), Full Load VER:00 Page 18 of 46 Issued Date:2009/03/02 DataSheet 30W, Single Output Characteristic Curves (Continued) All test conditions are at 25°C.The figures are for PXE30-48WS1P5 Efficiency Versus Output Current Efficiency Versus Input Voltage. Full Load Power Dissipation Versus Output Current Derating OutputCurrentVersusAmbientTemperature and Airflow Vin=Vin(nom) Derating OutputCurrentVersusAmbientTemperature with Heat-Sink andAirflow,Vin = Vin(nom) VER:00 Page 19 of 46 Issued Date:2009/03/02 DataSheet 30W, Single Output Characteristic Curves (Continued) All test conditions are at 25°C.The figures are for PXE30-48WS1P5 Typical Output Ripple and Noise. Transient Response to Dynamic Load Change from Vin=Vin(nom), Full Load 100% to 75% to 100% of Full Load ; Vin=Vin(nom) Typical Input Start-Up and Output Rise Characteristic Using ON/OFF Voltage Start-Up and Vo Rise Characteristic Vin=Vin(nom), Full Load Vin=Vin(nom), Full Load Conduction Emission of EN55022 Class A Conduction Emission of EN55022 Class B Vin=Vin(nom), Full Load Vin=Vin(nom), Full Load VER:00 Page 20 of 46 Issued Date:2009/03/02 DataSheet 30W, Single Output Characteristic Curves (Continued) All test conditions are at 25°C.The figures are for PXE30-48WS1P8 Efficiency Versus Output Current Efficiency Versus Input Voltage. Full Load Power Dissipation Versus Output Current Derating OutputCurrentVersusAmbientTemperature and Airflow Vin=Vin(nom) Derating OutputCurrentVersusAmbientTemperature with Heat-Sink andAirflow,Vin = Vin(nom) VER:00 Page 21 of 46 Issued Date:2009/03/02 DataSheet 30W, Single Output Characteristic Curves (Continued) All test conditions are at 25°C.The figures are for PXE30-48WS1P8 Typical Output Ripple and Noise. Transient Response to Dynamic Load Change from Vin=Vin(nom), Full Load 100% to 75% to 100% of Full Load ; Vin=Vin(nom) Typical Input Start-Up and Output Rise Characteristic Using ON/OFF Voltage Start-Up and Vo Rise Characteristic Vin=Vin(nom), Full Load Vin=Vin(nom), Full Load Conduction Emission of EN55022 Class A Conduction Emission of EN55022 Class B Vin=Vin(nom), Full Load Vin=Vin(nom), Full Load VER:00 Page 22 of 46 Issued Date:2009/03/02 DataSheet 30W, Single Output Characteristic Curves (Continued) All test conditions are at 25°C.The figures are for PXE30-48WS2P5 Efficiency Versus Output Current Efficiency Versus Input Voltage. Full Load Power Dissipation Versus Output Current Derating OutputCurrentVersusAmbientTemperature and Airflow Vin=Vin(nom) Derating OutputCurrentVersusAmbientTemperature with Heat-Sink andAirflow,Vin = Vin(nom) VER:00 Page 23 of 46 Issued Date:2009/03/02 DataSheet 30W, Single Output Characteristic Curves (Continued) All test conditions are at 25°C.The figures are for PXE30-48WS2P5 Typical Output Ripple and Noise. Transient Response to Dynamic Load Change from Vin=Vin(nom), Full Load 100% to 75% to 100% of Full Load ; Vin=Vin(nom) Typical Input Start-Up and Output Rise Characteristic Using ON/OFF Voltage Start-Up and Vo Rise Characteristic Vin=Vin(nom), Full Load Vin=Vin(nom), Full Load Conduction Emission of EN55022 Class A Conduction Emission of EN55022 Class B Vin=Vin(nom), Full Load Vin=Vin(nom), Full Load VER:00 Page 24 of 46 Issued Date:2009/03/02 DataSheet 30W, Single Output Characteristic Curves (Continued) All test conditions are at 25°C.The figures are for PXE30-48WS3P3 Efficiency Versus Output Current Efficiency Versus Input Voltage. Full Load Power Dissipation Versus Output Current Derating OutputCurrentVersusAmbientTemperature and Airflow Vin=Vin(nom) Derating OutputCurrentVersusAmbientTemperature with Heat-Sink andAirflow,Vin = Vin(nom) VER:00 Page 25 of 46 Issued Date:2009/03/02 DataSheet 30W, Single Output Characteristic Curves (Continued) All test conditions are at 25°C.The figures are for PXE30-48WS3P3 Typical Output Ripple and Noise. Transient Response to Dynamic Load Change from Vin=Vin(nom), Full Load 100% to 75% to 100% of Full Load ; Vin=Vin(nom) Typical Input Start-Up and Output Rise Characteristic Using ON/OFF Voltage Start-Up and Vo Rise Characteristic Vin=Vin(nom), Full Load Vin=Vin(nom), Full Load Conduction Emission of EN55022 Class A Conduction Emission of EN55022 Class B Vin=Vin(nom), Full Load Vin=Vin(nom), Full Load VER:00 Page 26 of 46 Issued Date:2009/03/02 DataSheet 30W, Single Output Characteristic Curves (Continued) All test conditions are at 25°C.The figures are for PXE30-48WS05 Efficiency Versus Output Current Efficiency Versus Input Voltage. Full Load Power Dissipation Versus Output Current Derating OutputCurrentVersusAmbientTemperature and Airflow Vin=Vin(nom) Derating OutputCurrentVersusAmbientTemperature with Heat-Sink andAirflow,Vin = Vin(nom) VER:00 Page 27 of 46 Issued Date:2009/03/02 DataSheet 30W, Single Output Characteristic Curves (Continued) All test conditions are at 25°C.The figures are identical for PXE30-48WS05 Typical Output Ripple and Noise. Transient Response to Dynamic Load Change from Vin=Vin(nom), Full Load 100% to 75% to 100% of Full Load ; Vin=Vin(nom) Typical Input Start-Up and Output Rise Characteristic Using ON/OFF Voltage Start-Up and Vo Rise Characteristic Vin=Vin(nom), Full Load Vin=Vin(nom), Full Load Conduction Emission of EN55022 Class A Conduction Emission of EN55022 Class B Vin=Vin(nom), Full Load Vin=Vin(nom), Full Load VER:00 Page 28 of 46 Issued Date:2009/03/02 DataSheet 30W, Single Output Characteristic Curves (Continued) All test conditions are at 25°C.The figures are for PXE30-48WS12 Efficiency Versus Output Current Efficiency Versus Input Voltage. Full Load Power Dissipation Versus Output Current Derating OutputCurrentVersusAmbientTemperature and Airflow Vin=Vin(nom) Derating OutputCurrentVersusAmbientTemperature with Heat-Sink andAirflow,Vin = Vin(nom) VER:00 Page 29 of 46 Issued Date:2009/03/02 DataSheet 30W, Single Output Characteristic Curves (Continued) All test conditions are at 25°C.The figures are for PXE30-48WS12 Typical Output Ripple and Noise. Transient Response to Dynamic Load Change from Vin=Vin(nom), Full Load 100% to 75% to 100% of Full Load ; Vin=Vin(nom) Typical Input Start-Up and Output Rise Characteristic Using ON/OFF Voltage Start-Up and Vo Rise Characteristic Vin=Vin(nom), Full Load Vin=Vin(nom), Full Load Conduction Emission of EN55022 Class A Conduction Emission of EN55022 Class B Vin=Vin(nom), Full Load Vin=Vin(nom), Full Load VER:00 Page 30 of 46 Issued Date:2009/03/02 DataSheet 30W, Single Output Characteristic Curves (Continued) All test conditions are at 25°C.The figures are for PXE30-48WS15 Efficiency Versus Output Current Efficiency Versus Input Voltage. Full Load Power Dissipation Versus Output Current Derating OutputCurrentVersusAmbientTemperature and Airflow Vin=Vin(nom) Derating OutputCurrentVersusAmbientTemperature with Heat-Sink andAirflow,Vin = Vin(nom) VER:00 Page 31 of 46 Issued Date:2009/03/02 DataSheet 30W, Single Output Characteristic Curves (Continued) All test conditions are at 25°C.The figures are for PXE30-48WS15 Typical Output Ripple and Noise. Transient Response to Dynamic Load Change from Vin=Vin(nom), Full Load 100% to 75% to 100% of Full Load ; Vin=Vin(nom) Typical Input Start-Up and Output Rise Characteristic Using ON/OFF Voltage Start-Up and Vo Rise Characteristic Vin=Vin(nom), Full Load Vin=Vin(nom), Full Load Conduction Emission of EN55022 Class A Conduction Emission of EN55022 Class B Vin=Vin(nom), Full Load Vin=Vin(nom), Full Load VER:00 Page 32 of 46 Issued Date:2009/03/02 DataSheet 30W, Single Output Test Configurations Input reflected-ripple current measurement test: Component L C Value 12μH 220μF Voltage ---100V Reference ---Aluminum Electrolytic Capacitor Peak-to-peak output ripple & noise measurement test: Output voltage and efficiency measurement test: Note:All measurements are taken at the module terminals.  V  Io Efficiency   o  Vin  I in    100%  VER:00 Page 33 of 46 Issued Date:2009/03/02 DataSheet 30W, Single Output EMC Considerations Suggested Schematic for EN55022 Conducted Emission Class A Limits Recommended Layout with Input Filter To meet conducted emissions EN55022 CLASS A needed the following components: PXE30-24WSxx Component C1 C3,C4 Value 6.8uF 1000pF Voltage 50V 2KV 1812 MLCC 1808 MLCC PXE30-48WSxx Component C1,C2 C3,C4 Value 2.2uF 1000pF Voltage 100V 2KV 1812 MLCC 1808 MLCC Reference Reference VER:00 Page 34 of 46 Issued Date:2009/03/02 DataSheet 30W, Single Output EMC Considerations (Continued) Suggested Schematic for EN55022 Conducted Emission Class B Limits Recommended Layout with Input Filter To meet conducted emissions EN55022 CLASS B needed the following components: PXE30-24WSxx Component C1,C3 C5,C6 L1 Value 6.8uF 1000pF 450uH Voltage 50V 2KV ---- Reference 1812 MLCC 1808 MLCC Common Choke PXE30-48WSxx Component C1,C2 C3,C4 C5,C6 L1 Value 2.2uF 2.2uF 1000pF 450uH Voltage 100V 100V 2KV ---- Reference 1812 MLCC 1812 MLCC 1808 MLCC Common Choke VER:00 Page 35 of 46 Issued Date:2009/03/02 DataSheet 30W, Single Output EMC Considerations (Continued) Common Choke L1 is defined as follows: ■ L:450μH±35% / DCR:25mΩ, max A height: 9.8 mm, Max ■ All dimensions in millimeters Input Source Impedance The converter should be connected to a low impedance input source. Highly inductive source impedance can affect the stability of the converter. Input external L-C filter is recommended to minimize input reflected ripple current. The inductor has a simulated source impedance of 12μH and the capacitor is Nippon chemi-con KY series 220μF/100V. The capacitor must be located as close as possible to the input terminals of the converter for lowest impedance. Output Over Current Protection When excessive output currents occur in the system, circuit protection is required on all converters. Normally, overload current is maintained at approximately 150 percent of rated current for PXF40-xxSxx series. Hiccup-mode is a method of operation in a converter whose purpose is to protect the power supply from being damaged during an over-current fault condition. It also enables the converter to restart when the fault is removed. There are other ways of protecting the converter when it is over-loaded, such as the maximum current limiting or current foldback methods. One of the problems resulting from over current is that excessive heat may be generated in power devices; especially MOSFET and Schottky diodes and the temperature of these devices may exceed their specified limits. A protection mechanism has to be used to prevent these power devices from being damaged. The operation of hiccup is as follows. When the current sense circuit sees an over-current event, the controller shuts off the converter for a given time and then tries to start up the converter again. If the over-load condition has been removed, the converter will start up and operate normally; otherwise, the controller will see another over-current event and will shut off the converter again, repeating the previous cycle. Hiccup operation has none of the drawbacks of the other two protection methods, although its circuit is more complicated because it requires a timing circuit. The excess heat due to overload lasts for only a short duration in the hiccup cycle, hence the junction temperature of the power devices is much lower. VER:00 Page 36 of 46 Issued Date:2009/03/02 DataSheet 30W, Single Output Output Over Voltage Protection The output over-voltage protection consists of an output Zener diode that monitors the voltage on the output terminals. If the voltage on the output terminals exceeds the over-voltage protection threshold, then the Zener diode clamps the output voltage. Short Circuitry Protection Continuous, hiccup and auto-recovery mode. During a short circuit condition the converter will shut down. The average current during this condition will be very low. Thermal Consideration The converter operates in a variety of thermal environments. However, sufficient cooling should be provided to help ensure reliable operation of the unit. Heat is removed by conduction, convection, and radiation to the surrounding environment. Proper cooling can be verified by measuring the point as shown in the figure below. The temperature at this location should not exceed 100°C. When operating, adequate cooling must be provided to maintain the test point temperature at or below 100°C. Although the maximum point temperature of the converter is 100°C, limiting this temperature to a lower value will yield higher reliability. VER:00 Page 37 of 46 Issued Date:2009/03/02 DataSheet 30W, Single Output Heat Sink Consideration Use heat-sink (7G-0011C-F) f for lowering temperature and higher reliability of the module.. All dimensions in millimeters VER:00 Page 38 of 46 Issued Date:2009/03/02 DataSheet 30W, Single Output Remote ON/OFF Control The Remote ON/OFF Pin is used to turn on and off the DC-DC converter. The user must use a switch to control the logic voltage (high or low level) of the ON/OFF pin, referenced to -Vi. The switch can be open collector transistor, FET or Opto-Coupler that is capable of sinking up to 0.5 mA at low-level logic Voltage. High-level logic of the ON/OFF signal (maximum voltage): the allowable leakage current of the switch at 12V is 0.5mA. Remote ON/OFF Implementation Circuits Isolated-Clontrol Remote ON/OFF Level Control Using TTL Output Level Control Using Line Voltage There are two remote control options available, Positive Logic and Negative Logic. a. Positive logic: PXE30-xxWSxx module is turned off PXE30-xxWSxx module is turned on using Low-level logic b. using High-level logic Negative logic: PXE30-xxWSxx module is turned on PXE30-xxWSxx module is turned off using Low-level logic using High-level logic VER:00 Page 39 of 46 Issued Date:2009/03/02 DataSheet 30W, Single Output Mechanical Data PIN CONNECTION PIN 1 2 4 5 6 7 8 FUNCTION +INPUT -INPUT CTRL NO PIN +OUTPUT -OUTPUT TRIM EXTERNAL OUTPUT TRIMMING Output can be externally trimmed by using the method shown below. TRIM UP TRIM DOWN 7 8 RU 8 RD 6 VER:00 Page 40 of 46 Issued Date:2009/03/02 DataSheet 30W, Single Output Recommended Pad Layout VER:00 Page 41 of 46 Issued Date:2009/03/02 DataSheet 30W, Single Output Output Voltage Adjustment Output voltage set point adjustment allows the user to increase or decrease the output voltage set point of a module. This is accomplished by connecting an external resistor between the TRIM pin and either the Vo(+) or Vo(-) pins. With an external resistor between the TRIM and Vo(-) pin, the output voltage set point increases. With an external resistor between the TRIM and Vo(+) pin, the output voltage set point decreases. TRIM UP TRIM DOWN 7 8 RU RD 6 8 TRIM TABLE PXE30-xxWS1P5 Trim up (%) 1 2 3 VOUT (Volts)= RU (K Ohms)= 4 5 1.515 1.53 4.578 2.605 6 7 8 9 1.545 1.56 1.227 0.808 10 1.575 1.59 1.605 1.62 1.635 1.65 0.557 0.389 0.27 0.18 0.11 0.054 Trim down (%) 1 2 3 4 5 6 7 8 9 10 VOUT (Volts)= 1.485 1.47 1.455 1.44 1.425 1.41 1.395 1.38 1.365 1.35 RD (K Ohms)= 5.704 2.571 1.527 1.005 0.692 0.483 0.334 0.222 0.135 0.065 PXE30-xxWS1P8 Trim up (%) 1 2 3 4 5 6 7 8 9 10 VOUT (Volts)= 1.818 1.836 1.854 1.872 1.89 1.908 1.926 1.944 1.962 1.98 RU (K Ohms)= 11.639 5.205 3.06 1.988 1.344 0.915 0.609 0.379 0.2 0.057 Trim down (%) 1 2 3 4 5 6 7 8 9 10 VOUT (Volts)= 1.782 1.764 1.746 1.728 1.71 1.692 1.674 1.656 1.638 1.62 RD (K Ohms)= 14.66 6.57 3.874 2.525 1.716 1.177 0.792 0.503 0.278 0.098 PXE30-xxWS2P5 Trim up (%) 1 2 3 4 5 6 7 8 9 10 VOUT (Volts)= 2.525 2.55 2.575 2.6 2.625 2.65 2.675 2.7 2.725 2.75 RU (K Ohms)= 37.076 16.675 9.874 6.474 4.434 3.074 2.102 1.374 0.807 0.354 Trim down (%) 1 2 3 4 5 6 7 8 9 10 VOUT (Volts)= 2.475 2.45 2.425 2.4 2.375 2.35 2.325 2.3 2.275 2.25 RD (K Ohms)= 49.641 22.481 13.428 8.902 6.186 4.375 3.082 2.112 1.358 0.754 PXE30-xxWS3P3 Trim up (%) 1 2 3 4 5 6 7 8 9 10 VOUT (Volts)= 3.333 3.366 3.399 3.432 3.465 3.498 3.531 3.564 3.597 3.630 RU (K Ohms)= 57.930 26.165 15.577 10.283 7.106 4.988 3.476 2.341 1.459 0.753 Trim down (%) 1 2 3 4 5 6 7 8 9 10 VOUT (Volts)= 3.267 3.234 3.201 3.168 3.135 3.102 3.069 3.036 3.003 2.970 RD (K Ohms)= 69.470 31.235 18.490 12.117 8.294 5.745 3.924 2.559 1.497 0.647 VER:00 Page 42 of 46 Issued Date:2009/03/02 DataSheet 30W, Single Output Output Voltage Adjustment(Continued) PXE30-xxWS05 Trim up (%) 1 2 3 4 5 6 7 8 9 10 VOUT (Volts)= 5.050 5.100 5.150 5.200 5.250 5.300 5.350 5.400 5.450 5.500 RU (K Ohms)= 36.570 16.580 9.917 6.585 4.586 3.253 2.302 1.588 1.032 0.588 Trim down (%) 1 2 3 4 5 6 7 8 9 10 VOUT (Volts)= 4.950 4.900 4.850 4.800 4.750 4.700 4.650 4.600 4.550 4.500 RD (K Ohms)= 45.533 20.612 12.306 8.152 5.660 3.999 2.812 1.922 1.230 0.676 PXE30-xxWS12 Trim up (%) 1 2 3 4 5 6 7 8 9 10 VOUT (Volts)= 12.120 12.240 12.360 12.480 12.600 12.720 12.840 12.960 13.080 13.200 RU (K Ohms)= 367.910 165.950 98.636 64.977 44.782 31.318 21.701 14.488 8.879 4.391 Trim down (%) 1 2 3 4 5 6 7 8 9 10 VOUT (Volts)= RD (K Ohms)= 11.880 11.760 11.640 460.990 207.950 123.600 11.520 81.423 11.400 56.118 11.280 11.160 11.040 39.249 27.199 18.162 10.920 10.800 11.132 5.509 PXE30-xxWS15 Trim up (%) 1 2 3 4 5 6 7 8 9 10 VOUT (Volts)= 15.150 15.300 15.450 15.600 15.750 15.900 16.050 16.200 16.350 16.500 RU (K Ohms)= 404.180 180.590 106.060 68.796 46.437 31.531 20.883 12.898 6.687 1.718 Trim down (%) 1 2 3 4 5 6 7 8 9 10 VOUT (Volts)= 14.850 14.700 14.550 14.400 14.250 14.100 13.950 13.800 13.650 13.500 RD (K Ohms)= 499.820 223.410 131.270 85.204 57.563 39.136 25.974 16.102 8.424 2.282 VER:00 Page 43 of 46 Issued Date:2009/03/02 DataSheet 30W, Single Output Soldering and Reflow Consideration Lead free wave solder profile for PXE30-xxWSxx DIP type Zone Preheat zone Reference Parameter Rise temp. speed : 3°C / sec max. Preheat temp. : 100~130°C Actual heating Peak temp. : 250~260°C Peak time (T1+T2 time) : 4~6 sec Reference Solder: Sn-Ag-Cu/Sn-Cu Hand Welding: Soldering iron-Power 90W Welding Time: 2-4 sec Temp.: 380-400 °C Packaging Information 12 PCS per TUBE VER:00 Page 44 of 46 Issued Date:2009/03/02 DataSheet 30W, Single Output Part Number Structure PXE 30 – 24 WS 12 Max. Output Power 30Watts Output Voltage 1P5W : 1.5Vdc 1P8W : 1.8 Vdc 2P5W : 2.5 Vdc 3P3W : 3.3 Vdc 05W : 5Vdc 12W : 12Vdc 15W : 15Vdc Input Voltage Range 24 : 10 ~ 40V 48 : 18 ~ 75V Single Output Model Number Input Range Output Voltage PXE30-24WS1P5 10 – 40 VDC 1.5 VDC PXE30-24WS1P8 10 – 40 VDC 1.8 VDC PXE30-24WS2P5 10 – 40 VDC 2.5 VDC PXE30-24WS3P3 10 – 40 VDC 3.3 VDC PXE30-24WS05 10 – 40 VDC 5 VDC PXE30-24WS12 10 – 40 VDC 12 VDC PXE30-24WS15 10 – 40 VDC 15 VDC PXE30-48WS1P5 18 – 75 VDC 1.5 VDC PXE30-48WS1P8 18 – 75 VDC 1.8 VDC PXE30-48WS2P5 18 – 75 VDC 2.5 VDC PXE30-48WS3P3 18 – 75 VDC 3.3 VDC PXE30-48WS05 18 – 75 VDC 5 VDC PXE30-48WS12 18 – 75 VDC 12 VDC PXE30-48WS15 18 – 75 VDC 15 VDC Note 1. Typical value at nominal input voltage and no load. Note 2. Maximum value at nominal input voltage and full load. Note 3. Typical value at nominal input voltage and full load. Output Current Min. load 0mA 0mA 0mA 0mA 0mA 0mA 0mA 0mA 0mA 0mA 0mA 0mA 0mA 0mA (3) Input Current (1) Full Load No load 8000mA 35mA 8000mA 35mA 8000mA 40mA 6000mA 50mA 6000mA 65mA 2500mA 65mA 2000mA 70mA 8000mA 20mA 8000mA 20mA 8000mA 25mA 6000mA 30mA 6000mA 30mA 2500mA 35mA 2000mA 45mA (2) Full Load 658mA 759mA 1029mA 994mA 1506mA 1506mA 1488mA 329mA 380mA 508mA 497mA 744mA 753mA 744mA Eff (%) 80 83 85 87 87 87 88 80 83 86 87 88 87 88 VER:00 Page 45 of 46 Issued Date:2009/03/02 DataSheet 30W, Single Output Safety and Installation Instruction Fusing Consideration Caution: This converter is not internally fused. An input line fuse must always be used. This encapsulated converter can be used in a wide variety of applications, ranging from simple stand-alone operation to an integrated part of sophisticated power architecture. For maximum flexibility, internal fusing is not included; however, to achieve maximum safety and system protection, always use an input line fuse. The safety agencies require a slow-blow fuse with maximum rating of 6A. Based on the information provided in this data sheet on inrush energy and maximum DC input current; the same type of fuse with lower rating can be used. Refer to the fuse manufacturer’s data for further information. MTBF and Reliability The MTBF of PXE30-xxWSxx DC/DC converter has been calculated using Bellcore TR-NWT-000332 Case I: 50% stress, Operating Temperature at 40°C (Ground fixed and controlled 6 environment ). The resulting figure for MTBF is 1.315×10 hours. MIL-HDBK-217F NOTICE2 FULL LOAD, Operating Temperature at 25°C ℃. The resulting figure for MTBF is 5 3.456×10 hours. VER:00 Page 46 of 46 Issued Date:2009/03/02
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